motorcycle lithium battery manufacturer/Starter battery OEM/ODM customization factory
Jack Power--Jump Starter Manufacturer
Jack Power is a leading high-performance lithium battery manufacturer in China, with five assembly lines and a monthly production capacity exceeding 15,000 units. We focus on the R&D and production of a full range of lithium batteries, including high-performance motorcycle batteries suitable for extreme starting conditions, high-power automotive starting batteries, and lightweight, high-rate drone batteries.
Leveraging a strong supply chain and flexible production capabilities, we offer professional OEM/ODM customization services and support global wholesale distribution. Our products comply with multiple international certifications, including FDA, CE, FCC, RoHS, SGS, and ISO13485, and we have established long-term partnerships in over 30 countries, providing reliable support for your brand.
Contact Jack Power For free Technical Solutions.

OEM/ODM Customization Services
Different product types require different manufacturing processes and customization standards. JACK POWER offers flexible and diverse customization options based on product application and market positioning.
Jump Starter Customization Options:
|
Customization Area |
Details |
Applications |
|
Battery Configuration |
Capacity: 6Ah–20Ah; Cell type: high-rate lithium polymer or LiFePO₄ |
Determines peak starting current (up to 1000A) and overall product lifespan |
|
Smart Safety Features |
Intelligent safety clamps (reverse polarity, short-circuit, over-discharge protection) |
Critical for user safety and compliance with international regulations |
|
Housing |
Custom colors (Pantone matching), materials (ABS/PC), textures, and shapes |
Enhances brand differentiation and meets specific environmental requirements |
|
BMS Calibration |
Fine-tuning the battery management system for low-temperature performance or specific charging curves |
Optimizes performance for target markets (e.g., extremely cold regions) |


Motorcycle Battery Customization Options
|
Customization Area |
Details |
Applications |
|
Terminal Configuration |
Stamped terminals vs. CNC-machined terminals; number of terminals; positive/negative orientation |
Ensures a perfect fit for specific motorcycle models |
|
Capacity & CCA |
Capacity: 6Ah–30Ah; cold cranking amps (CCA) optimization |
Delivers reliable starting performance in all weather conditions |
|
Form Factor |
Custom case dimensions to match traditional lead-acid battery sizes (e.g., YTX7L-BS, YTX9-BS) |
Enables seamless replacement of existing battery models |


Drone Battery Customization Options
|
Customization Item |
Detailed Description |
Typical Applications & Benefits |
|
Appearance Color and Size |
The battery housing color can be customized using Pantone color matching to align with brand identity. Size and form factor can be adjusted to fit specific device layouts, mounting brackets, or replacement standards. Custom dimensions help optimize internal space usage and improve overall product integration. |
Enhances brand recognition, ensures proper fit in end products, and supports drop-in replacement or space-restricted designs. |
|
Branding and Packaging |
Supports logo printing, laser engraving, label customization, and private labeling. Packaging options include custom color boxes, blister packs, foam inserts, and bulk export cartons. Multilingual manuals and compliance markings (CE, UN38.3, MSDS) can also be included. |
Strengthens brand image, improves retail presentation, and simplifies compliance for global distribution and e-commerce sales. |
|
Battery Type (Polymer / Cylindrical / Custom Combination) |
Offers lithium polymer, cylindrical cells (such as 18650/21700), or hybrid pack designs combining multiple cell types. Cell selection is based on required energy density, discharge rate, safety level, and available space. |
Allows optimal balance between performance, safety, and form factor for applications such as drones, power tools, backup power, and portable electronics. |
|
Battery Capacity and Discharge Rate |
Capacity can be customized to meet runtime requirements, while discharge rate (C-rate) is engineered for high-power or long-duration use. High-rate designs support fast energy release, while lower-rate designs focus on efficiency and longevity. |
Ensures stable power output, reliable peak performance, and extended battery life across different usage scenarios. |
|
Interface Type (XT60 / XT90 / DC / Custom Interface) |
Supports standard connectors such as XT60, XT90, DC plugs, or fully customized interfaces. Wire length, gauge, and connector orientation can also be tailored to installation needs. |
Improves compatibility with target devices, reduces installation time, and enhances electrical safety and reliability. |


We welcome customers from different industries to collaborate on the development of new lithium battery products.
OEM/ODM Customization Process
Requirements Communication
Our sales team will conduct multiple rounds of communication with the customer to confirm the following key information:
Product Type: such as motorcycle lithium batteries, automotive jump starters, energy storage batteries, drone batteries, etc.
Application Scenarios: starting applications, continuous discharge, low-temperature environments, high-rate discharge, or long cycle life requirements
Core Performance Parameters: voltage (V), capacity (Ah), discharge rate (C-rate), cycle life, operating temperature range
Safety and Certification Requirements: whether international certifications such as UN38.3, MSDS, CE, UL, IEC are required
Brand and Appearance Requirements: LOGO, casing color, label information, packaging method, and brand positioning
Solution Design
Once the requirements are clear, our engineering R&D team will intervene to design a professional technical solution, ensuring the optimal balance between performance, safety, and cost:
Battery Cell Configuration Scheme: selecting the appropriate battery cell type (e.g., high-rate type, long-life type, low-temperature type) and series-parallel structure based on the application scenario
BMS Protection Circuit Design: including overcharge, over-discharge, overcurrent, short circuit, and temperature control protection to ensure stable operation of the battery under complex working conditions
Structure and Size Design: optimizing the structure based on the customer's equipment installation space, considering strength, shock resistance, and heat dissipation performance
Appearance and Drawing Output: providing product outline drawings, structural drawings, and key dimension drawings for customer internal evaluation and confirmation
Sample Making and Testing
After the solution is confirmed, we enter the sample production stage. We will use the same materials and processes as mass production for sample making and conduct systematic testing:
Sample Assembly: completing battery cell welding, BMS installation, packaging, and casing assembly according to the design scheme
Performance Testing: capacity testing, charge and discharge efficiency, rate discharge testing
Safety Testing: short circuit, overcharge, over-discharge, drop, and vibration testing
Life and Aging Testing: simulating long-term use environments to verify cycle life and stability
Customer Sample Confirmation
After the samples are completed, they will be provided to the customer for physical testing and verification. Customers can focus on confirming the following aspects:
Whether the appearance and dimensions meet expectations
Whether the actual capacity and discharge performance meet standards
Compatibility and startup performance in the device
Whether the brand logo and packaging design meet market demands
Before the customer formally approves the samples, we support necessary parameter adjustments or structural optimizations to ensure that the final mass-produced version fully meets customer standards.
Mass Production and Testing
After sample confirmation, the project enters the formal mass production phase. The factory is equipped with 5 automated production lines, capable of simultaneously running multiple customized projects to ensure stable delivery times:
Standardized production process: cell sorting, welding, assembly, packaging, aging test
Process quality control (QC): inspection points are set up at key processes to monitor consistency in real time
Finished product full inspection: including voltage, capacity, internal resistance, and protection function testing
Through a strict quality management system, we ensure that every batch of shipped batteries has consistent, reliable, and controllable performance.
Packaging and Delivery
In the shipping process, we not only focus on the product itself but also on logistics and compliance:
Professional export packaging: shockproof and moisture-proof design, suitable for sea, air, or express transportation
Logistics solution support: providing reasonable shipping suggestions based on the customer's country and transportation method
Export certification documents: providing complete MSDS, UN38.3, dangerous goods transportation documents, and other materials required by the customer
Why choose Jack Power as your Chinese motorcycle battery manufacturer?
Jack Power is a professional motorcycle battery manufacturer and supplier. Our factory is located in Guangdong, China, covering an area of 5000 square meters. We can provide customized solutions according to your needs, such as voltage, capacity, size, appearance, and color (red, black, gray, blue, orange, pink). You can also choose our OEM and ODM services.
We look forward to establishing a long-term partnership with you and cordially invite you to become our distributor, agent, or wholesale partner in countries and regions such as the United States, New Zealand, the United Kingdom, Australia, Thailand, Vietnam, Indonesia, the Philippines, Brazil, Nigeria, and Kenya.
Contact Us Immediately To Collaborate.
Success Stories
Case Study 1: Automotive Aftermarket Brand (Emergency Jump Starter)
- Client Needs: A company specializing in European automotive brands required a high-performance emergency jump starter with a unique, robust casing design and a proprietary intelligent clamp system.
- JACK POWER Solution: We developed a custom PC/ABS casing (IP67 rated) and calibrated the BMS to provide a stable 800A peak current even at sub-zero temperatures.
- Results: The client's product profit margin increased by 25%, and warranty claims decreased by 15% compared to their previous supplier.
Case Study 2: Global Drone Manufacturer (Drone Battery)
- Client Needs: A drone company required a lightweight, high-capacity lithium polymer battery with a specific discharge rate (50C) and a custom XT90 connector for professional aerial photography applications.
- JACK POWER Solution: We utilized a custom stacked cell configuration and implemented a specialized thermal management film to maintain peak performance during high-rate discharge.
- Results: The battery extended the drone's flight time by 12%, providing a key competitive advantage in the professional drone market.
FAQ
Q: Are you a power supply factory?
A: We are a lithium battery manufacturer with 10 years of R&D and production experience.
Q: What customization options do your jump starters/motorcycle batteries support?
A: We provide product appearance design, logo printing, customized packaging, battery capacity configuration, interface design, BMS system calibration, etc.
Q: What is the minimum order quantity for motorcycle batteries?
A: We accept small batch purchases; please contact us to discuss specific details.
Q: Can I customize the appearance, color, and logo of the power-on power supply?
A: Of course. We support various logo methods such as laser engraving, silk screen printing, and label printing. We can also customize the casing color according to the customer's brand style.
Q: Can I test battery samples before purchasing in bulk?
A: Yes. We can make samples for your inspection according to your requirements; you will need to pay a sample fee.
Q: Will you keep my design information confidential?
A: We sign confidentiality agreements (NDAs) with our clients to ensure the strict confidentiality of product drawings, design schemes, and technical data.
Q: What are the differences between OEM and ODM power supply manufacturers?
A: OEM means the client provides the design or sample, and we are responsible for production and branding; ODM means Jack Power designs, develops, and manufactures products according to the client's needs, providing a one-stop customized service.
Q: Where is your factory located?
A: Our factory is located in Huizhou, Guangdong.
Q: Do your lithium battery products have certifications?
A: All our products have passed UL, CE, FCC, RoHS, UN38.3, MSDS, and other certifications.
Q: What are the advantages of your factory?
A: As a lithium battery factory with 10 years of R&D and production experience, we have 5 battery assembly lines, support OEM/ODM customization, and our products are internationally certified, ensuring stable and reliable quality.
